Standing Rigging Replacement – Intermediate Shrouds

Apr 26, 2017

Intermediate Shrouds

  • Action: To Do List item A0173 – Replace all turnbuckles and rigging wire.
  • Completed: 26 April 2017
  • Cost: $412.14

 

Ordered and received the following items for the intermediate shrouds:

P/N Intermediate Shroud - Starboard   - 1/4" 1x19 316 SS cable Q Cost
141x19316 1/4" 1x19 type 316 stainless 32 $56.00
133-06 Sta-Lok Eye - 1/4" wire X1/2" pin 1 $38.95
12FBJ Hayn Jaw Body Only Turnbuckles •Pin Diameter: 1/2", Wire Diameter: 5/16" •Turnbuckle Length: 6.5", Thread size: 1/2-20 L.H 1 $68.00
136-06 Sta-Lok Stud 1/4 wire X1/2" UNF Right Hand 1 $43.12
$206.07
Intermediate Shroud - Port   - 1/4" 1x19 316 SS cable
141x19316 1/4" 1x19 type 316 stainless 32 $56.00
133-06 Sta-Lok Eye - 1/4" wire X1/2" pin 1 $38.95
12FBJ Hayn Jaw Body Only Turnbuckles •Pin Diameter: 1/2", Wire Diameter: 5/16" •Turnbuckle Length: 6.5", Thread size: 1/2-20 L.H 1 $68.00
136-06 Sta-Lok Stud 1/4 wire X1/2" UNF Right Hand 1 $43.12
$206.07

 

We removed the port side intermediate shroud first by cutting the wire right above the turnbuckle stud terminal. Then went up the mast and removed the cotter and clevis pin from the eye terminal.  The wire was then pulled upwards through the spreader end and then removed from the boat.  We then installed a Sta-Loc Eye terminal on the 1/4 inch spool of wire and measured it for length to cut the new wire.  The wire was cut at 29 feet 11 inches, shorter than the 32 feet estimated and purchased.  The original wire eye-to-eye length was about 30 feet 11 inches.  The wire with the Sta-Loc Eye terminal was then attached up the mast with new clevis and cotter pins.  The non-terminated end of the wire was then routed thru the spreader end and a Sta-Loc Stud terminal was installed on the end of the wire and screwed into the new turnbuckle.  It was then installed with new 1/2 inch clevis pins.  This process was repeated for the starboard side intermediate shroud. Both port and starboard side intermediate shroud wires were of the same length.

As noticed on initial inspection the port intermediate shroud wire is contacting a mast step.  This minor issue can be rectified by removing and lowering the position of the mast step on the mast.  The installation of the new port intermediate shroud wire exhibits this same issue.

SV Dove & Abbott Family

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